DYYRENT Aluminum Plate Wet Polishing Machine – Special Equipment for Aluminum Processing with Anti-burning Function

DYYRENT Aluminum Plate Wet Polishing Machine – Special Equipment for Aluminum Processing with Anti-burning Function

Core Parameters

1. Polishing rotation speed: 500-1500rpm (exclusive range for fine polishing of soft materials). A special polishing rotation speed range is set according to the characteristics of soft materials such as aluminum plates to ensure the polishing effect.
2. Surface precision: Ra≤0.01μm. Adopting a servo pressure regulating system to avoid aluminum plate deformation and ensure the dimensional precision meets the design requirements.
3. Cooling system: Water-cooled circulation system, which can adjust the water flow speed according to the polishing temperature; it also has a significant cleaning effect and can quickly remove the oxide layer on the aluminum plate surface.

Technical Advantages

1. Wet polishing: Eliminates burning and oxidation on the aluminum plate surface, reducing the defective rate by 90% compared with dry polishing. It effectively reduces friction and oxidation, greatly improving the product qualification rate. In the processing of new energy vehicle battery trays, the defective rate is reduced from 10% to 1%.
2. Flexible polishing head: Switchable wool wheel (rough polishing), sponge wheel (fine polishing), and flannelette wheel (ultra-fine polishing), suitable for precision components such as aviation-grade aluminum plates and semiconductor substrates. The polishing head adopts a pneumatic quick-change device with a switching time of ＜10 seconds, which can be automatically switched according to different processing stages to meet the polishing requirements of different precision levels.
3. High-efficiency production capacity: A single device can process 150 square meters of aluminum plates per day, 8 times more efficient than manual polishing, and supports 24-hour continuous operation. The equipment adopts a double-station design, realizing simultaneous loading and polishing to improve equipment utilization and further enhance the degree of production automation.

Application Scenarios

Aircraft interior panels, mobile phone middle frames, aluminum casings of new energy vehicles. It has passed the automotive industry certification and serves enterprises such as BYD. In the manufacturing of aircraft interior panels, it provides a high-quality surface effect; in the processing of mobile phone middle frames, it meets the dual requirements of appearance and performance; in the production of aluminum casings for new energy vehicles, it ensures product quality. For example, after using the equipment, a mobile phone manufacturer increased the consistency of the surface gloss of middle frames by 95% and reduced customer complaints by 80%.

Cost Advantages

Saves 30,000 RMB in consumable costs annually; the equipment energy consumption is only 8kW/h, 30% lower than the industry average. The equipment adopts energy-saving motors and control systems to reduce energy consumption while ensuring processing efficiency.