DYYRENT Automatic Deburring and Chamfering Equipment – Ultimate Solution with Five-axis Linkage & Unmanned Production
Core Parameters
- Chamfer precision: R2.0mm chamfer. Adopting a high-precision CNC system to achieve high-precision chamfer processing, meeting the needs of precision manufacturing. In the processing of aerospace structural parts, it can ensure the uniform stress distribution at the connection parts of components and improve structural strength.
- Automation level: Fully unmanned whole process, supporting multi-station continuous operation (up to 6 stations), improving production efficiency, reducing manual intervention, and lowering production costs. It is suitable for the automated production of large quantities of parts, such as the processing of automobile engine cylinder blocks.
- Processing speed: 100-600 pieces per hour, product changeover time ≤5 minutes. The fast processing speed and short changeover time adapt to the rapidly changing market demands, enabling quick switching of production for different products and meeting the production mode of multi-variety and small-batch.
- Compatible materials: Stainless steel, aluminum, brass, etc., for workpieces with a thickness of 0.1-80mm. By adjusting the servo thickness setting, it is widely applicable to the processing of various metal materials and workpieces of different thicknesses, from ultra-thin electronic components to thick-walled mechanical parts, all of which can be processed efficiently.
Technical Advantages
- Integrated system: Integrating four functions of deburring, chamfering, cleaning and testing, it is suitable for intelligent manufacturing factories. Production data can be uploaded to the enterprise management system in real time, facilitating production monitoring and quality traceability.
- Heavy-duty design: Industrial-grade equipment built in an 8,000 square meter production base, the fuselage is made of high-strength steel, with a continuous operation stability of 99.5% and a mean time between failures of more than 2,000 hours. The equipment base adopts a cast iron structure, and the internal stress is eliminated through aging treatment to ensure long-term stable operation and guarantee equipment performance.
Application Scenarios
Auto parts (engine cylinder blocks), aerospace (structural part chamfering), sheet metal processing (laser cutting part trimming). After using the equipment, an automobile manufacturer increased production line efficiency by 40% and reduced labor costs by 60%. In the manufacturing of auto parts, it improves the processing precision and production efficiency of engine cylinder blocks; in the aerospace field, it ensures the quality and performance of structural parts; in sheet metal processing, it realizes efficient trimming of laser cutting parts. For example, after using the equipment, an auto parts factory shortened the processing cycle of engine cylinder blocks from 10 minutes to 6 minutes, greatly increasing production capacity.
Brand Assurance
- Qualification certification: ISO9001 quality management system certification ensures that product quality complies with international standards. From design, production to inspection, the equipment strictly follows the requirements of the quality management system to ensure that each piece of equipment meets high-quality standards.
- Service support: 24-hour technical response nationwide and 48-hour technical response overseas, providing free sample testing and customized solutions to reassure users. The after-sales service team is equipped with professional diagnostic equipment to remotely assist in solving equipment faults, with an average fault repair time of ≤4 hours, ensuring the smooth commissioning of the equipment.
Excellent analysis! We've implemented similar systems and saw 38% throughput improvement. Would love to see more data on tool wear rates.
This aligns perfectly with our latest production line upgrades. The ROI numbers match our internal calculations.