DYYRENT Brass Flat Polishing Machine – Scratch-free & High-gloss Precision Processing Tool

DYYRENT Brass Flat Polishing Machine – Scratch-free & High-gloss Precision Processing Tool

Core Parameters

1. Polishing wheel configuration: ￠250×500mm cloth wheel / flap wheel. The material and speed parameters of the polishing wheel are optimized according to the characteristics of brass materials, and the appropriate polishing wheel configuration and speed ensure the polishing effect of brass workpieces. In the processing of musical instrument accessories, it can make the brass surface present a bright luster and enhance the artistic value of products.
2. Worktable performance: The worktable driven by a linear module and servo motor can meet the processing needs of brass workpieces of different sizes and shapes, and the swing function helps to improve polishing uniformity. For brass plates with complex shapes, all-round polishing can be achieved.
3. Surface effect: Ra≤0.01μm polishing, glossiness ≥95GU. Through precision grinding and polishing processes, it provides high-quality surface treatment effects for brass workpieces. In the manufacturing of semiconductor carriers, the high-flatness surface can ensure the stability of chip installation.
4. Applicable thickness: 0.5-80mm brass workpieces, flatness error ≤0.005mm. Adopting a precision grinding platform, it is widely applicable to the processing of brass workpieces of different thicknesses to ensure flatness precision. Even when processing thick-walled brass parts, it can ensure that their flatness meets the requirements.

Technical Advantages

1. Six-axis linkage polishing: Adopting flexible force control technology, it real-timely adjusts the polishing pressure to avoid deformation of soft brass materials and solve the polishing problems of complex structures such as grooves.
2. Dual-mode switching: Compound grinding (oxide layer removal) + polishing (gloss enhancement), suitable for high-end needs such as medical devices and electronic components, complying with ISO certification standards. Users can switch the polishing mode through the operation interface according to product requirements to meet different quality standards. In the processing of medical device brass components, it ensures that the products comply with hygiene standards.
3. Intelligent operation and maintenance: Equipped with a fault automatic diagnosis system, which gives real-time alarms for motor overload and cooling abnormalities, reducing equipment failure rate by 60% and extending the maintenance cycle to 12 months. The fault diagnosis system can quickly locate fault points and provide solutions.

Application Scenarios

Brass valves, musical instrument accessories, semiconductor carriers. After using the equipment, a sanitary ware enterprise reduced the product defective rate from 3.2% to 0.3% and shortened the order delivery cycle by 30%. In the manufacturing of brass plates, it improves the sealing performance of products; in the processing of musical instrument accessories, it enhances the appearance and sound quality of products; in the production of semiconductor carriers, it ensures the precision and quality of products. For example, after using the equipment, a musical instrument factory significantly improved the surface finish of musical instrument accessories and increased product sales by 20%.

Key Differentiators

Compared with ordinary polishing machines, DYYRENT equipment ensures that the consistency of surface glossiness reaches 99% in the mass production of 1,000 pieces, guaranteeing the stability of the polishing process and thus achieving a high degree of consistency in surface glossiness in mass production.