DYYRENT Metal Processing Equipment Series

DYYRENT Metal Deburring Machine – Industrial Solution with 50% Higher Precision & Efficiency

Core Parameters

1. Burr removal precision: ≤20μm. Cooperating with imported laser sensors and precision grinding equipment, it can effectively remove precision burrs that are difficult to handle by traditional equipment, meeting the stringent surface quality requirements of high-end manufacturing. Taking aero-engine blade processing as an example, this precision standard ensures a smooth transition of blade edges, reduces air flow resistance, and improves the overall performance of the engine.
2. Dimensional tolerance control: ±0.01mm, chamfer range 0.1-0.5mm. Combined with a servo system, it ensures the precise dimensions of processed parts to adapt to various precision assembly needs. In the processing of automobile transmission gears, strict dimensional tolerance can significantly reduce gear meshing noise and extend the service life of the transmission system.
3. Processing efficiency: Over 50% higher than traditional equipment, supporting the processing of ultra-thin parts with a thickness of 0.1mm. The innovatively designed floating support platform and vacuum adsorption system greatly improve production efficiency while ensuring precision, and the ultra-thin part processing capability fills the industry gap. After using the equipment, an electronic component manufacturer increased its monthly production capacity from 500,000 pieces to 750,000 pieces.

Technical Advantages

1. Multi-mode deburring: Integrating three technologies of universal roller chamfer grinding, abrasive belt sanding, and diamond hammer deslagging, it is applicable to more than 60 metal materials such as hardened steel (HRC 20-55) and titanium alloy, with slag thickness control ≤50μm. The mechanical grinding adopts a specially designed universal roller to adjust the grinding force for materials of different hardness; the dust suction system after grinding can effectively remove grinding debris; the diamond hammer deslagging can accurately remove stubborn slag. The three work together to achieve efficient deburring. For example, in the processing of medical device titanium alloy components, it can ensure no residual impurities on the surface, complying with stringent hygiene standards.
2. Servo control system: Automatically locates the workpiece thickness with a high-precision servo motor, with a positioning error of ±0.05mm. It supports two modes: manual height adjustment and automatic adjustment, with real-time height change display on the screen, greatly lowering the operation threshold.
3. Environmental protection design: Equipped with a dust removal system with a dust collection rate of 98%, complying with environmental protection standards. The dust removal system quickly collects dust generated during processing through a three-stage filtration device, extending the service life of the equipment.

Application Scenarios

Aerospace (fastener deburring), automobile manufacturing (transmission housing flash removal), 3C electronics (precision processing of micro connectors). It has served more than 200 enterprises and processed a total of over 10 million workpieces. In the aerospace field, the equipment ensures the surface quality of fasteners and improves flight safety; in automobile manufacturing, it can effectively remove the flash of transmission housings and improve assembly precision; in the 3C electronics industry, it meets the precision deburring requirements of micro connectors. For example, after using the equipment, a mobile phone manufacturer increased the yield rate of connectors from 92% to 98%.

User Value

1. Reduce labor costs: Fully automatic operation replaces 3-5 skilled workers, saving more than 200,000 RMB in labor costs annually, liberating labor force while improving production stability. The equipment adopts a modular design for easy maintenance, and ordinary technicians can operate it after training.
2. Quality assurance: The qualified rate of mass production is stably maintained at 99.8%, reducing rework losses and saving a lot of time and costs for enterprises. The equipment has a built-in quality traceability system that can record the processing parameters and quality data of each workpiece for subsequent analysis and improvement.
3. After-sales support: 24-hour technical response nationwide and 48-hour technical response overseas, providing free sample testing and customized solutions to reassure users. The after-sales service team is equipped with professional diagnostic equipment to remotely assist in solving equipment faults, with an average fault repair time of ≤4 hours.

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