Sheet Metal Post-processing Solution: One-pass Processing System for Complete Slag Removal and Efficient Chamfering

By Grace

Sheet Metal Post-processing Solution: One-pass Processing System for Complete Slag Removal and Efficient Chamfering

The sheet metal processing industry generally faces technical problems such as residual laser cutting slag and low edge processing efficiency. Quality problems such as bending cracking, poor welding and coating peeling caused by traditional processing methods seriously affect enterprise production benefits. Dilunte sheet metal deburring equipment integrates advanced German technology and localized innovation to provide professional solutions for the industry.
The equipment adopts a composite processing system of "abrasive belt grinding + universal roller brush", realizing efficient removal of molten slag and burrs on sheet metal edges through one-pass processing, with processing efficiency 8-10 times that of manual operation. The equipment supports the processing of plates with a thickness of 0.5-80mm, and is equipped with a variable frequency feeding system (adjustable at 0.5-6m/min) and an adaptive pre-tightening mechanism to ensure stable processing of plates of different specifications, while taking into account the precision processing of thin plates and the treatment of heavy molten slag on thick plates. For thin plate processing, servo constant thickness can accurately control thickness pressure to prevent plate deformation; when processing heavy molten slag on thick plates, the powerful grinding capacity can quickly remove stubborn molten slag.
In terms of safety and environmental performance, the equipment adopts universal roller brush composite motion technology, which can form uniform rounding on sheet metal edges and holes, effectively eliminating potential safety hazards of sharp edges. An optional wet dust removal system is available, with a dry dust collection efficiency of 98%, and the wet process achieves zero dust emission, significantly improving the workshop operating environment. In addition, the equipment is equipped with safety protection devices such as emergency stop buttons and protective covers to fully ensure the safety of operators.
The equipment provides two professional models: the DRG Series Precision Equipment integrates four processes of deburring, chamfering, wire drawing and polishing, and the servo lifting system ensures a processing accuracy of ±0.01mm, suitable for high-end fields such as electronic industry and medical equipment; the DRJ Series Heavy-duty Equipment is designed for thick plate processing, which can remove thick molten slag and oxide scale generated by flame cutting at one time, effectively reducing the risk of turning over heavy workpieces. After a new energy sheet metal enterprise applied it, the bending defect rate dropped from 5% to 0.1%, single-shift production capacity increased by 167%, and annual rework cost savings exceeded 2 million yuan. In practical applications, the LSP Series Precision Equipment processes high-precision edges for electronic cabinets, effectively improving assembly accuracy and appearance quality, and enhancing the market competitiveness of products.

Reader Comments (3)

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Excellent analysis! We've implemented similar systems and saw 38% throughput improvement. Would love to see more data on tool wear rates.

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This aligns perfectly with our latest production line upgrades. The ROI numbers match our internal calculations.

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